Xhxy01 5 Strand Billet Continuous Casting Machine CCM

Xhxy01 5 Strand Billet Continuous Casting Machine CCM image

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Basic Info.

Model NO.

XHXY01

Warranty

1 Year

Capacity

50t

Transport Package

Nude, Wooden Case

Specification

Customized

Trademark

Ville

Origin

China

HS Code

8454302100

Production Capacity

20units Per Year

Product Description

1. STEEL MAKING CONDITION

Number of EAF		1
Heat size [t]	Nominal	50
	Average	50
	Maximum	60
Tap to tap time [min]		58
Number of LF		1
Number of days		280
Annual output

2. PRODUCTION REQUIREMENTS

ITEM	PARAMETER
Section to be cast	150 mm ×150mm
Cut-off length	6m – 12m
Steel grade to be cast	Low carbon steels Low alloy steels

3. MAIN CHARACTERISTICS OF THE CASTER

ITEM	PARAMETER
– Number of strands	6
– Strand centre distance	1250 mm
– Bending radius (nominal)	6 m
– Straightening method	Continuous
– Metallurgical length	20 m
– Outfit sections	150×150
– Casting speed range	Min. 0.50 m/min – Max 5.0 m/min
– Dummy bar restranding speed	3.5 m/min
– Heat size	xx t from EAF
– Ladle transport equipment	Ladle turret
– Tundish car	Liftable type
– Tundish capacity	Approx 30 t
– Tundish shape	Delta
– Mould type	900 mm curved (continuous-tapered)
– Electromagnetic stirrers	None
– Oscillator	Leaf spring guiding, Motor driven, Sinusoidal oscillating curve
– Dummy bar type	Rigid
– Mould level detection	Radioactive (Cs137)
– Secondary cooling	High pressure water, 4 cooling zone
– Withdrawal unit	5 rollers with 2 driven type (water-cooled)
– Runout roller table	Individual rolls
– Roller table pass line level	±0.000 m ( tentatively )
– Cutting	Oxygen + natural gas – torch cutting
– Cutting length	6.0 – 12.0 m
– Discharge roller table	Individual rolls
– Cooling area	Discharge roller table + shifter + transition cooling bed + turnover cooling bed + collecting table

4.2 Steel Grades Groups and Max. Casting Speed
150×150 :

Steel group	Casting speed [m/min]		MAX. Liquid length [m]
	Average speed	MAX. speed
A	2.2	2.7	20.0

5. EQUIPMENT SUPPLY LIST

NO.	Equipment description	Qty.	Remarks

1	ONLINE EQUIPMENT
1.1	Equipment on casting platform
1.1.1	Ladle cover manipulator	2	set
1.1.2	Fixed ladle turret	1	set
1.1.3	Ladle weighing system	2	set
1.1.4	Tundish	2	set
1.1.5	Tundish cover	2	set
1.1.6	Liftable tundish car	2	set
1.1.7	Tundish flying nozzle quick change system	1	set
1.1.8	Mould lubricating oil feeding device	1	set
1.1.9	Tundish preheating station	2	set
1.1.10	Tundish nozzle preheating device	2	set
1.1.11	Moveable control box holder	5	set
1.1.12	Slag box	3	set
1.1.13	Launder	10	set
1.1.14	Ladle emergency chute	1	set
1.2.	Equipment in casting zone
1.2.1	150×150 Mould	5	set
1.2.2	Mould cover	5	set
1.2.3	Mould level measure & control system	1	set
1.2.4	Motor drive mould oscillation unit	5	set
1.2.5	Oscillators common base frame	1	set
1.2.6	Guiding section	5	set
1.2.7	Guiding sections common base frame	1	set
1.2.8	150×150 Spray headers	5	set
1.2.9	Rigid dummy bar
	· Main arc	5	set
	· 150×150 dummy bar head	5	set
	· 150×150 transition piece	5	set
1.2.10	Dummy bar storage device	5	set
1.2.11	Dummy bar storage device common base frame	1	set
1.2.12	Withdrawal & straightening unit	5	set
1.2.13	Withdrawal & straightening unit base frame	1	set
1.3	Discharge equipment
1.3.1	Cutting approach roller table	1	set
1.3.2	Auxiliary withdrawal unit	4	set
1.3.3	Auxiliary withdrawal unit base frame	1	set
1.3.4	Automatic Torch cutting machine	1	set
1.3.5	Automatic cut length system	1	set
1.3.6	Crop-end chute & bucket	1	set
1.3.7	Cutting exit roller table	1	set
1.3.8	Run out roller table	1	set
1.3.9	Moveable stop	5	set
1.3.10	Discharge roller table	1	set
1.3.11	Fixed end stop	1	set
1.3.12	Billet shifter	5	set
1.3.13	Cross transfer car	1	set
1.3.14	Transition cooling bed	1	set
1.3.15	Turnover cooling bed	1	set
1.3.16	Billet storage bank	1	set
2.	Off-line equipments
2.1.1	Mould maintenance and pressure test stand	1	set
2.1.2	Mould support stand	5	set
2.1.3	Tundish tilting device	1	set
2.1.4	Tundish drying station	1	set
2.1.5	Steel structure in tundish preparation area	1	set
2.1.6	Tundish nozzle setting & relining stand	1	set
2.1.7	Tundish membranes	1	set
2.1.8	Tundish support stand	5	set
2.1.9	Tundish lifting beam	1	set
2.1.10	Template for mould	1	set
2.1.11	Template for guiding roller	1	set
2.1.12	Service platform and walkways	1	set
3	CCM AXILIARIES
3.1	COOLING WATER SYSTEM FOR CCM
3.1.1	Mould cooling water distribution piping	1	set
3.1.2	Secondary cooling water distribution piping	1	set	Stainless pipe
3.1.3	Machine cooling water distribution piping	1	set
3.1.4	Automatic back flushing filter	1	set	Secondary cooling
3.2	HYDRAULIC SYSTEM FOR CCM
3.2.1	Hydraulic station for ladle slide gate	1	set
3.2.2	Central hydraulic station of CCM	1	set
3.2.3	Discharge hydraulic station of CCM	1	set
3.2.4	Hydraulic station for tundish tilting	1	set
3.2.5	Hydraulic distribution piping for CCM	1	set
3.3	LUBRICATION SYSTEM
3.3.1	Oscillations,withdrawal & straightening units central grease lubrication unit	1	set
3.3.2	Roller table system grease lubrication unit	1	set
3.3.3	Discharge system grease lubrication unit	1	set
3.3.4	Grease lubrication distribution piping	1	set	Stainless pipe
3.4	Compressed air Pneumatic system
3.4.1	Pneumatic control valve stand for moveable stop	1	set
3.4.2	Compressed air distribution piping	1	set
3.4.3	Nitrogen pneumatic control valve stand for dummy bar storage units	1	set
3.4.4	Nitrogen distribution piping	1	set
3.5	Steam exhaust system
3.5.1	Duct of steam exhausting	2	set
3.5.2	Steam exhausting fan	2	set
3.6	Steel structure of CCM
3.6.1	Ladle car supporting steel structure	1	set
3.6.2	Casting platform	1	set
3.6.3	Intermediate platform	1	set
3.6.4	Dummy bar storage platform	1	set
3.6.5	Secondary cooling chamber	1	set
4	EIC system of CCM
4.1	Operation station	2	set
4.2	Program compiling software	1	set
4.3	Public PLC	1	set
4.4	Strand PLC	5	set
4.5	Hydraulic system PLC long-distance station	1	set
4.6	Discharge system PLC long-distance station	1	set
4.7	Transducer	1	set
4.8	General instrument	1	set
4.9	Desk, box, cabinet	1	set
4.10	Special type instrument	1	set
4.11	Electric installation material	1	set

CCM PRODUCTION WORKSHOP

Workshop & Facilities:

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Ville Electric Company will keep up with the century, the epoch,

Sincerely look forward to your cooperation and win-win!

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