Stay Rod
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- MV and LV Line Accessories
Steel stay rod, 20mm diameter and 250mm long, complete with ratchet for length adjustment and plate for stay block, to BS EN 10137 pt (1 to 3), Grade 43A or equivalent as per Figure 5 below. All items shall be galvanized to BS EN ISO 1461 or equivalent. The minimum strength of the stay rod shall be 65kN.
PART 1 GENERAL
1.01 SCOPE
These Specifications cover the design, manufacturing testing, supply, delivery and performance requirements of stay wire and bow type stay accessories.
1.02 STANDARDS
The staywire and accessories shall comply with the latest editions of and amendments to, the standards/specifications listed below:
B.S.I British Standards Institution
BS 4190 – ISO Black Hexagon Bolts, Screws and Nuts
BS EN 10137 pt (1-3) – Weldable Steels
BS 7668
BS EN 10113
BS EN 10155
BS EN 10029
BS EN 10210-1
BS 464 – Thimbles for Wire Ropes
BS EN ISO 1461 – Hot dipped galvanized coatings on iron and steelarticles
BS 443 – Specification for testing zinc coatings on steel wireand for quality requirements
ASTM American Society for Testing and Materials
ASTM A682 – General requirements for rolled steel plates, shapes, sheet filing and bars for structural use.
ASTM A385 – Coatings, metals
Where any provision of this Specification differs from the above listed Standards, it shall be the bidders’ responsibility to bring such differences or discrepancies to the attention of prior to or at the time of bidding and seek clarifications from NEDCo. If such differences or discrepancies are not brought to the attention of NEDCo prior to or at the time of bidding, the requirements of most stringent specification shall apply.
The Supplier may propose alternative standards, provided it is demonstrated that they give an equivalent or higher degree of quality as the referenced standards. Acceptability of any alternative standard is at the sole discretion of. Any offers of such alternative standards shall be covered by an additional warranty period of six months over the specified warranty period.
1.03 SERVICE CONDITIONS
As in Specification NED0C
1.04 SYSTEM CONDITIONS
As in Specification
1.05 TESTING AND INSPECTION
A. Routine Tests
1. Each separate consignment shall be accepted or rejected by the Purchaser, depending on the result of tests carried out on 10% of each of the individual items of the consignment ready for dispatch. These tests shall be carried out free of charge to the Purchaser.
The Supplier shall furnish the certified results of the tests to the Purchaser, who must signify his approval of the Test Certificates before any material is dispatched from the Works.
2. The following tests shall be carried out on the staywire, and the required values are set out as follows:
Stay thimbles shall be manufactured from crescent shape steel bar to BS 464 or equivalent, galvanized to BS EN ISO 1461 or equivalent and shall be as per Figure 3 below. All sharp ends shall be removed by grinding.
D. Stay Bow and Crosshead
Stay bow and crosshead to facilitate stay length adjustment shall be as shown on Figure 4 below. The Stay bow shall be to BS EN 10137 pt (1 to 3) Grade 43A or equivalent with crosshead being of cast iron. All items shall be galvanized to BS EN ISO 1461 or equivalent. The minimum strength of bow and crosshead shall be 65kN.
E. Stay Rod
Steel stay rod, 20mm diameter and 250mm long, complete with ratchet for length adjustment and plate for stay block, to BS EN 10137 pt (1 to 3), Grade 43A or equivalent as per Figure 5 below. All items shall be galvanized to BS EN ISO 1461 or equivalent. The minimum strength of the stay rod shall be 65kN.
F. Markings
The manufacturer’s name or trademark and the letters NEDCo shall be clearly stamped on every fitting.
SPECIFICATION E-12 | ||||
STAYWIRE AND BOW TYPE ACCESSORIES | ||||
TECHNICAL DATA SCHEDULE | ||||
Item | Description | Unit | Purchaser’s Requirements | Supplier’s Offer |
1 | STAYWIRE | |||
Material | High Tensile Steel | High Tensile Steel | ||
No. of Strands | 7 | 7 | ||
Diameter of Strands | mm | 4 | 4 | |
Galvanised to: | BS EN ISO 1461/BS 443 or equivalent | BS EN ISO 1461/BS 443 or equivalent | ||
Minimum Fail Load | kN | 62 | 62 | |
2 | STAY POLE BRACKETS | |||
Type 1 | Yes/No | |||
Type 2 | Yes/No | Yes | ||
Material | Mild Steel (43A, BS EN 10137 pt (1 to 3) | Mild Steel (43A, BS EN 10137 pt (1 to 3) | ||
Galvanised to: | BS EN ISO 1461 or equivalent | BS EN ISO 1461 or equivalent | ||
Dimensions to: | Figures 1 & 2 | Figures 1 & 2 | ||
3 | STAY THIMBLE | |||
Material | Crescent Shape Steel Bar, BS 464 | Crescent Shape Steel Bar, BS 464 | ||
Galvanised to: | BS EN ISO 1461 or equivalent | BS EN ISO 1461 or equivalent | ||
Dimensions to: | Figure 3 | Figure 3 | ||
4 | STAY BOW AND CROSSHEAD | |||
Material: | ||||
Stay Bow | Steel Grade, 43A BS EN 10137 pt (1 to 3) | |||
Crosshead | Cast iron | |||
Galvanised to: | BS EN ISO 1461 or equivalent | |||
Dimensions to: | Figure 4 | |||
Minimum Fail Load | kN | 65 | ||
5 | STAY ROD | |||
Material | Steel Grade, 43A BS EN 10137 pt (1 to 3) | Steel Grade, 43A BS EN 10137 pt (1 to 3) | ||
Galvanised: | BS EN ISO 1461 or equivalent | BS EN ISO 1461 or equivalent | ||
Length | mm | 2500 | 2500 | |
Diameter | mm | 20 | 20 | |
Thread Length | mm | 300 | 300 | |
Other details to: | Figure 5 | Figure 5 | ||
Minimum fail load | kN | 65 | 65 | |
6 | Deviations from Specification if Any | Yes/No | Yes | |
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