Grounding Flexible Copper Wire
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CSA CANADIAN STANDARDS ASSOCIATION
G164-4 – Hot dip galvanizing of Irregular Shaped Articles
CAN/CSA – Quality Assurance Program Categories 2299.3
ANSI – AMERICAN NATIONAL STANDARDS INSTITUTE
C29.1 – American Standard Test Method For Electrical Power Insulators
C29.7 – American Standard For Wet-processed Porcelain Insulators (High Voltage Line Post Type) Electrical Power Insulators
987-1985 – IEEE Guide For Application of Composite Insulators
D750 – Recommended Practice for Operating Light and Weather Exposure Apparatus (Carbon Arc Type) For Artificial Weather Testing Of Rubber Compounds.
D1499 – Recommended Practice For Exposure of Plastics.
4 | Year of manufacture | Specify data | |
5 | Name of the material | Spiral type 13.2kV porcelain insulator, 1 "thread, ANSI 55-4. | |
6 | Insulation raw material | Porcelain | |
7 | Class ANSI 55-4 | Printed under the varnish of the insulator | |
8 | Gray color enamel | ANSI 70 standard | |
Standards | |||
9 | Applied standards | ANSIC29.1, ANSI C29-5 | |
10 | Quality certificate | ISO 9001a recent | |
11 | Finished | The entire surface of the insulator should be smooth and free of imperfections |
|
12 | Identification mark | Printed under the varnish of the insulator in a legible and indelible way Manufacturer, Country of origin, Class 55-4. | |
Dimensional characteristics | |||
13 | Distance from Fuga | inch(mm) | 9(228) |
14 | Arc distance | inch(mm) | 5(127) |
15 | Width of the insulating base | inch(mm) | 5.5(139.70) |
16 | Width of the cusp | inch(mm) | ≥4(101.60) |
17 | Insulator height | inch(mm) | ≥4-3/8(111.25) |
18 | Thread Diameter | inch(mm) | 1(25.40) |
19 | Thread length of the insulator | inch(mm) | 1-3/4(44.45) a 2(50.4) |
20 | Weight Approx. | kG(lb) | 1.63(3.6) |
Mechanical characteristics | |||
21 | Electromechanical resistance | kN(Lbs) | ≥13(3,000) |
Electrical characteristics | |||
22 | Dry contour tension to 60 HZ |
kV | ≥70 |
23 | Wet contour tension to 60 HZ |
kV | ≥40 |
24 | Critical tension type impulse- Positive | kV | ≥110 |
25 | Critical tension type impulse- Negative | kV | ≥140 |
26 | Frequency drilling voltage | kV | 95 |
27 | Maximun RIV at 1000 k HZ | µv | 5,500 |
28 | Packaging | "The insulators should be packaged wooden fittings highly resistant for your transportation, storage and handling " |
D2240 – Rubber Properties, Durometer Hardness
D2565 – Recommended Practice For Operating Xenon-Arc Light And Water Exposure Apparatus Plastics.
The weathershed of the Post Insulators shall be manufactured from either Hydrated Alumina Ethylene Propylene Copolymer (EPM) as the primary constituent or Silicone Elastomers. The weathershead shall be injection moulded and brought to final cure state in one continuous process to prevent internal undercure or surface overcure. Additionally, the weathershead shall provide hydrophobic surface, even after exposure to tropical marine environment, ultra violent rays and moisture.
Core
5 | Name of the material | "Reel porcelain insulator 3 "x 3-1 / 8", hole 1/16 ", ANSI 53-2 " |
|
6 | Isolating material | Porcelain | |
7 | Enamel Color | Gray according to ANSI 70 | |
8 | Class ANSI 53-2 | Printed on the insulator | |
9 | Standards | ANSI C29.3 | |
10 | Quality certificate | ISO-9001 or recent | |
11 | Finished | The surface of the insulator at the end of the process should be smooth and free of defects. |
|
12 | Identification mark | Printed under the varnish of the insulator legibly and indelibly manufacturer, country of origin, Class ANSI 53-2 |
|
Dimensional characteristics | |||
13 | Insulator height | inch(mm) | 3(76.2) |
14 | External diameter | inch(mm) | 3 1/9(79) |
15 | Inside diameter | inch(mm) | 17/24(18) |
16 | Diameter of the neck | inch(mm) | 1 71/92(45) |
17 | Weight | kg | 0.51(1.22) |
Electrical characteristics | |||
18 | Low to low frequency contouring voltage at 60 HZ | 25 | |
19 | Contour voltage at industrial frequency under horizontal | 15 | |
20 | Voltage of contour to industrial frequency under vertical rain | 12 | |
Mechanical characteristics | |||
21 | Transverse Mechanical Resistance | kN(lbs) | 13.3(2989) |
22 | Packaging | "The insulators should be packaged wooden fittings highly resistant for your transportation, storage and handling " |
The rod or the core is manufactured from Fibreglass, having 70-75 by weight of auxiliary aligned glass fibre bonded by an organic resin. The rod is either be cast or pultruded.
The end fittings are have the following properties:
i. are compressed onto the Fibreglass rod member
ii. are not move relative to the central Fibreglass rod at applied loads equal to two times the rated Routine Test Load or maximum designed cantilever loads
iii. are attracted to the rod after completion of all external heat processes used to cure or bond component parts.
The insulator are provided load limiting bases that will deform under longitudinal loading of more than 100% of the rated design cantilever load.
Performance Characteristics
The Polymeric Insulators are meet the under listed performance characteristics.
ITEM |
11kV |
33KV |
Dry Flashover Withstand |
90kV |
180kV |
Wet flashover withstand |
70kV |
165kV |
Positive Impulse Critical flashover |
145kV |
300kV |
Maximum Radio Interference Voltage |
Below 1micro volt |
Below 1 micro volt |
Design Tension Strength |
100kN |
100kN |
Residual Strength after Power Arc |
80kN |
80kN |
Mechanical Proof Test Load |
45kN |
45kN |
Maximum Sustained Load |
34kN |
34kN |
Design Torque Rating |
83 Nm |
83 Nm |
The insulator are suitable for accepting both aluminium and copper conductors having cross-sectional areas ranging from 35mm2 to 265mm2. The insulators are designed for mounting on the angle and channel crossarms specified in Specification E14
All exposed ferrous part shall be treated against corrosion. Treatment by hot dip galvanizing is preferable.
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