25500kVA Industrial Silicon Submerged Arc Furnace

China 
                25500kVA Industrial Silicon Submerged Arc Furnace
              manufacture and supplier

25500kVA Industrial Silicon Submerged Arc Furnace image

Get Latest Price Request a quote

Basic Info.

Model NO.
Q=41.5T/DAY

Fuel
Electric

Type
Submerged Arc Furnace

Usage
Industrial Silicon

Test
Type Test Report

Transport Package
Wooden Case

Specification
IEC CE, ISO

Trademark
VILLE

Origin
Ningbo China

HS Code
85

Production Capacity
50000 Sets/Year

Product Description

1, Production process description

According to the actual production situation of industrial silicon electric furnace with capacity above 25500kva in China, it is suggested that the whole coal smelting process should be selected as the smelting process.

1.Principle of industrial silicon production

In the submerged arc furnace, using the heat energy converted by electric energy, silica and carbonaceous reductant react to produce industrial silicon.The reaction process is relatively complex, which can be simply expressed as SiO2 + 2C = Si + 2CO

Serial number name Unit consumption Daily consumption Monthly consumption Annual consumption
1 Silica 2.8t/t 134.4t/d 4032t/m 44352t/a
2 Fine coal washing 2.0t/t 96t/d 2880t/m 31680t/a
3 Wood chips 1.2t/t 57.6t/d 1728t/m 19008t/a
4 Electrode (including carbon rod) 0.12t/t 5.9t/d 177t/m 1947t/a
5 Oxygen 42m3/t 2016m3/d 60480m3/m 665280m3/a
6 Water consumption (make-up water) 4t/t  192t/t 5760t/m 63360t/a
7 Refractory 0.05 2.4t/d 72t/m 792t/a
8 Ingot mould, etc 0.001 0.05t/d 1.5t/m 16.5t/a

Serial number platform major equipment remarks
1 0.00m Outlet, baffle, outlet smoke hood, burn through device, refining device, electric furnace foundation, furnace shell and silicon outlet track. Silicon extraction and refining layer
2 +7.50m Operating room, smoke hood and sealing device, control system, furnace core equipment,
Tamping car and charging car.
Feeding and operation level
3 +11.50m Electric furnace transformer and supporting cooler, low voltage compensation device, etc. Electrical level
4 +19.50m Hydraulic system, load-bearing steel platform and guide wheel device, electrode holding brake, etc. Equipment level
5 +25.50m Distributing belt conveyor and furnace top silo Fabric layer
6 +32.50m 20t traveling crane Hanging and grounding electrode

 

Main parameters of electric furnace transformer
Serial number name Company parameter remarks
1 Rated capacity of transformer kVA 8500×three  
2 Primary side voltage
 
kV 110  
3 Secondary side voltage V 142~193~244 Level difference 3V, 35 level on load voltage regulation
Secondary side common voltage V 184~193~202  
4 Rated current at secondary side A 76284  
5 Short circuit impedance   ≤ 7.5% at 193v  
Main parameters of electric furnace
1 Shell diameter mm φnine thousand and two hundred  
2 Shell height mm 5600  
3 Furnace diameter mm φseven thousand and one hundred  
4 Furnace depth mm 3050  
5 Electrode diameter mm φone thousand two hundred and seventy-two  
6 Polar circle mm φ3050±100  
7 Pole spacing mm 1369  
8 Polar wall distance mm 1389  
9 Hood height mm 3500  
10 Electrode working stroke mm 1200  
11 Electrode lifting speed m/min 0.5  
12 Number of outlet individual 2 Uniform distribution
13 Pressure ring   In the form of bellows Stainless steel, two half type
14 Copper tile specification (quantity) group 90×900mm (10 pieces)  
15 Copper pipe specification mm φseventy-five×10mm Sectional area 2041mm2
16 Cross sectional area of water cooling cable   2000mm2 The length of water cooling compensator is 800mm,
Water cooling cable length 2400mm
17 Pipe diameter mm φ2400mm 2branch
18 Installation mode of gripper   Hanging cylinder  

Applications

HXZ series steelmaking DC arc furnaces are used for melting quality carbon steel and kinds of alloy steel. Their

normal capacities are from 3t to 100t.

Features

According to its power matching, HXZ series steelmaking DC arc furnaces can be divided into OP, HP and UHP;

According to its operation form, it can be divided into left and right operations. The type of roof is a kind of

spinning to add material. The whole apparatus is of a reasonable design, reliable operation and excellent

performance.

Description

· Furnace body

Tapping manners: Spout and EBT

Tubular water-cooled and traditional roof are available

· Tilting mechanism

· Electrode lifting mechanism

It can be realized by bogie movement lifting. And common copper tube arm or advanced water-cooled

conducting arm are available.

· Roof lifting mechanism

Integrated or separated foundation designs for your choice.

· Cooling-water monitoring and alarming system

· Hydraulic station and control valves system.

· Electric control system:

Automatic regulator of electrode lifting can be VVVF controlled or computer controlled. The later can equipped

with CRT displayer. The acting of all parts and interlooks is controlled by PLC.

Most advanced technologies of steelmaking arc furnace can be provided as request:

· Single-electrode D. C powering technology

· 50% less electrode consumption

· 50% less electric energy consumption

· Less flicker an disturbance on power network

· More uniform heating of liquid steel

· Electromagnetic stirring of liquid steel

· Copper-steel composite conductive electrode arm

· Tubular water-cool wall

· Tubular water-cool roof

· Eccentric bottom tapping (EBT)

· Microcomputer controller-motor type electrode regulator

· VVVF-motor type electrode regulator

· Energy-saving high current circuit

· Large section water-cooled cable

· Oxv-fuel burnel systems

· Manipulators with water cooled lances for blowing oxygen and carbon

Model

Rated capacity Maximum tap weight Shell Ld (mm) Transformer capacity (KVA) Electrode diameter (mm) Electrode lifting-lowering speed (m/min) Bottom eletrode model Electrode regulator model rectifier model Remark
HXZ-3 3 5 2500 2500 250 3/2.5 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-5 5 10 3000 4000 300 3.5/2.5 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-10 10 15 3500 6300 350 4/3 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-20 20 25 4000 12500 400 5/3.5 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-30 30 40 4200 16000 25000 450 500 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor

 

HXZ-40 40 50 4600 20000 25000 31500 450 500 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-50 50 60 5000 25000 31500 40000 500 550 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-60 60 75 5400 31500 40000 50000 550 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-80 80 100 5800 40000 50000 63000 600 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor
HXZ-100 100 125 6400 50000 63000 80000 600 6/4 Muti-pillar air swept type or copper clad steel water-cool type  Thyristor-Torque  motor hydraulic pressure-computer type  Thyristor

Ville Electric Company will keep up with the century, the epoch,

Sincerely look forward to your cooperation and win-win!

Create brilliant!
/* January 22, 2024 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

We are China 25500kVA Industrial Silicon Submerged Arc Furnace manufacture and supplier,You can get more details with Email,you will get cheap price or factory price.

Get Latest Price Request a quote

Popular 25500kVA Industrial Silicon Submerged Arc Furnace Products

  • No related articles
  • Popular Arc Furnace Products

    Industrial Electric Arc Furnace 30ton Induction Furnaces Melting Furnace

    Single 1000kVA Ferrochrome Furnace Ferrosilicon Ferromanganese

    Submerged Arc Furnace Ferroalloys Smelter Ladle Furnace Electric Arc Furnace

    Popular cnville Products

    1200kVA Oil Type Motor Starting Auto Transformer 4.16kv

    80kVA 10kv Wound Core Type Hermetically Sealed Oil Immersed Transformer OEM Distribution Transformers Customization Factory

    High Voltage XLPE Stranded Conductor N2xsey 26/35kv 3X95mm2 Power Cable Three Core Screened Kema / CE

    10000kVA 10mva 66kv Double-Winding Power Transformers with off-Circuit Tap Changer Tansformer

    Bfwc-24/630~10000-4 24kv C Type Transfomer Bushing (CONDUCTOR STRUCTURE)

    Overhaul Service for Light Gas Turbine Model Solar Taurus 60

    Popular Furnace Products

    Submerged Arc Furnace Ferroalloys Smelter Ladle Furnace Electric Arc Furnace

    Electric Arc Furnace Tube Type Furnace Wall

    Submerged Arc Furnace Ladle Refining Furnace Electric Arc Furnace

    Single Electroslag Furnace for Smelting Special Alloy Steels

    50t Ladle Furnace Transfer Car Ladle Refining Furnace Parts

    Vlf Trolley Furnace, Trolley Type Electric Resistance Furnace, Fuel-Type Trolley Furnace

    Tags: , , ,

    FAST AND RELIABLE SERVICE FOR YOUR PROJECT

    Contact our trained experts today to find your perfect power solution.

    ASK A QUESTION